ROTARY KILNS Type “PyroRot”

ROTARY KILNS Type “PyroRot” FOR SOLID AND LIQUID WASTE

General:

The pyrolytic gasifier / incineration kilns “PyroRot” are liquid proof and have been designed for the pyrolysis, gasification or combustion of all kind of wastes, and mainly of liquid wastes, for example urban wastes, medical wastes, animal wastes, blood from slaughterhouses and wastes with high humidity level.

The stirring of the wastes inside the kiln, is achieved by the rotating of the horizontal chamber, which leads, firstly to the drying and secondly to the removal of the upper burned layer of the wastes, resulting in an easy and full pyrolysis /gasification or combustion of them.

The chambers are manufactured from construction steel plates, of 5mm thickness, with proper reinforcements.

The inner surfaces of the chambers are covered with special mixtures of refractory and insulating materials, which can withstand high temperatures and are part of the know-how of our company, after a decade of research.

The construction is of pedestal type and can be transported and installed easily.

The cylindrical shape of the kiln, ensures a long life of the refractory materials even at high and continuous temperatures.

The advantages of these kilns are the following:

• They can pyrolye, gasify or incinerate quickly and effectively, all kind of wastes, with maximum liquid up to 100% – that is pure liquids – e.g. liquid waste, blood etc
• The capability to adjust the gasification/incineration process, by adjusting all the parameters in the process, through a friendly User’s Interface, installed on a touch panel – a propriety of our company.

In the case of incineration, in the chimney, at the exit of the flue gases, there is a quick controllable cooling system, for reducing their temperature, before releasing them to the environment, for avoiding liquefaction and creation of harmful compounds.

All the gasification/incineration programs, are automatically controlled through PLC, which is located into the electrical control board. That ensures full gasification/incineration and at the same time, protection of the environment.

USE

The rotary gasification/incineration kilns of “PyroRot” type are being used at hospitals, Urban Waste stations, slaughterhouses, rural industries, food industries etc. or for Waste Treatment purposes.

The above-mentioned kilns can treat from 100-1800kg/h, with maximum liquid up to 100%. We can provide even bigger systems, upon customer’s request.

COMBINED HEAT AND POWER (CHP)

The pyrolytic gasification/incineration kilns of “PyroRot” type, have high efficiency in heat recovery, due to high temperature of the flue gases.

Depending on the quality and the quantity of the waste, we can provide the most suitable heat recovery system with the form of hot water, steam or superheated oil or Power generation system, based on Syngas production or direct electrical generation from flue gases thermal power.

TECHNICAL CHARACTERISTICS OF ROTARY KILNS TYPE “PyroRot”

Dimensions in mm

MODEL	Α	Β	C	D	E	F	G	H	I	J	K	L(min)	M(min)	N(min)	O(min)
PyroRot 50	2050	4400	2110	1110	3300	7120	1400	340	450	470	330	1000	2000	1000	500
PyroRot 60	2100	4600	2160	1130	3500	7145	1550	355	500	586	350	1000	2000	1000	500
PyroRot 85	2400	4950	2370	1400	3500	7940	1800	470	700	800	400	1000	2000	1000	500
PyroRot 110	2500	5800	2530	1500	4000	8590	1900	720	750	850	450	1000	2300	1000	600
PyroRot 140	2500	6300	2570	1500	4000	9050	1900	760	750	850	450	1000	2300	1000	600
PyroRot 143	2500	6300	2570	3000	4000	9570	1900	760	850	850	450	1000	2300	1000	600
PyroRot 165	2850	6900	2790	1500	4500	9440	2000	910	850	950	500	1000	2400	1200	1000
PyroRot 220	3000	8000	3080	1600	4500	10230	2000	950	850	950	500	1000	2400	1200	1000
PyroRot 270	3400	8400	3180	1700	5000	10930	2200	1150	950	1050	550	1200	2600	1500	1200
PyroRot 320	3600	9000	3580	1700	5000	11450	2200	1180	950	1050	600	1200	2600	1500	1200
PyroRot 440	4100	10300	3720	1800	5500	12400	2500	1380	1000	1200	650	1200	2800	1500	1200
PyroRot 540	4300	11100	4510	1800	6000	13720	2500	1410	1000	1300	700	1200	2800	1500	1200
PyroRot 840	4500	13305	6215	2350	6500	15000	2600	1410	1000	1300	750	1200	2800	1500	1200
PyroRot1000	4700	13900	6480	2550	6700	15800	2800	1500	1280	1380	800	1200	2800	1500	1200

MODEL TYPE PyroRot	50	60	85	110	140	143	165	220	270	320	440	540	840	1000
CAPACITY (A) Kg/h	~90	~100	~150	~200	~235	~250	~270	~380	~450	~660	~900	~1.150	~1.500	~1.800
MAXIMUM LOAD (Lit.)	500	600	850	1.100	1.400	1.430	1.650	2.200	2.700	3.200	4.400	5.400	8.400	10.000
TOTAL ELEC.POWER (KWel)	2.7	2.8	3.0	4.0	4.5	5.0	5.0	6.0	7.0	8.0	9.0	10.0	11	15
TOTAL THERMAL POWER KWth	590	590	590	850	1.000	1.000	1.000	1.200	1.200	1.400	1.400	1.700	2.400	3.100
TOTAL WEIGHT (~) (Kg)	6.500	6.860	8.120	9.100	10.200	10.200	11.300	12.400	14.400	17.000	18.600	25.600	31.000	38.800

LEGEND:

A = width, B = length, C = afterburner height, D = cooling height, E = minimum chimney height, F = total height, G = Afterburner width, H = Afterburner ground distance, I = Feeding door width, J = feeding door height, K = chimney diameter, L(min) = minimum back distance, M(min) = minimum front distance, N(min) = minimum right distance, O(min) = minimum left distance.

NOTE:

• Besides the listed models, we manufacture custom made models, according to customer’s need.
• The above-mentioned dimensions are approximate end referred to batch processing kilns. For continuous processing, please contact us.
• We offer, as an option, automatic loading systems, thermal recuperation or heat-exchanging systems and gas cleaning and reforming systems.